DV8 Offroad Heavy Duty Dana 35 Differential Cover

2007–2018 Jeep Wrangler / Wrangler JK Dana 35 Axle

D-JP-110001-D35

Overview:

The DV8 Offroad Heavy Duty Cast Iron Gray Powdercoat Dana 35 Differential Cover is engineered to provide exceptional protection and durability for your Jeep Wrangler’s Dana 35 axle. Designed specifically for Jeep Wrangler models from 2007 through 2018, including both JK and TJ variants, this differential cover is built to withstand the harshest off-road conditions. Whether you’re tackling rocky trails or rugged terrain, this cover enhances your axle’s strength and reliability while adding a rugged, aggressive look to your vehicle.

Ideal for off-road enthusiasts who demand toughness and performance, this differential cover not only safeguards your gears and locker from trail hazards but also improves the overall structural integrity of your axle assembly. Its increased oil capacity helps reduce gear oil operating temperatures, promoting longer component life and more consistent performance under extreme conditions.

Key Features:

Engineered for durability and performance, the DV8 Offroad Dana 35 Differential Cover offers a range of features designed to enhance your Jeep’s off-road capability:

• Constructed from high tensile nodular cast iron for superior strength and impact resistance
• Thick 1/2 inch mounting flange and 1/4 inch housing for enhanced structural rigidity
• Patent-pending aggressive tread design adds character and improves heat dissipation
• Increased oil capacity lowers gear oil operating temperature for improved durability
• Powder coated gray finish provides corrosion resistance and a sleek appearance
• Class 12.9 hardware included, offering 18% greater strength than standard grade 8 bolts
• Recessed bolt heads protect allen bolts from trail damage and debris
• Fits all solid Dana 35 axles, including Jeep Wrangler JK and TJ models from 2007 to 2018

Construction & Design:

This differential cover is precision-engineered from high tensile nodular cast iron, a material known for its exceptional toughness and resistance to cracking under impact. The robust 1/2 inch thick mounting flange ensures a secure fit to the axle housing, while the 1/4 inch thick housing provides added protection against rocks, roots, and other trail hazards. The gray powdercoat finish not only enhances corrosion resistance but also delivers a durable, matte appearance that complements the rugged aesthetic of your Jeep.

Special design features include recessed bolt heads to prevent damage during off-road excursions, and a patent-pending tread pattern that adds both style and functional heat dissipation. This combination of materials and design elements results in a differential cover that is both visually striking and highly functional.

Installation & Fitment:

Installation of the DV8 Offroad Dana 35 Differential Cover is straightforward and requires no modifications to your existing axle. It is a direct bolt-on replacement for the factory cover on all solid Dana 35 axles found in Jeep Wrangler models from 2007 through 2018. The included class 12.9 hardware ensures a secure and reliable fitment, capable of withstanding the rigors of off-road use.

Whether you are upgrading your Jeep JK or TJ, this cover provides a hassle-free installation process that can be completed with basic hand tools. Its design maintains proper sealing and oil containment, ensuring your differential remains protected and lubricated.

What's Included:

• DV8 Offroad Heavy Duty Cast Iron Gray Powdercoat Dana 35 Differential Cover
• Class 12.9 mounting hardware (bolts)
• Installation instructions

Ideal For:

This differential cover is perfect for Jeep Wrangler owners who frequently engage in off-road driving and require enhanced axle protection. It is especially suited for those who want to upgrade their factory differential cover to a more durable, heavy-duty option that improves structural rigidity and cooling efficiency. Whether you own a Jeep Wrangler Sahara, Rubicon, Sport, or Unlimited model from 2007 to 2018, this cover offers reliable protection and a rugged style that complements your vehicle’s off-road capabilities.

DV8 Offroad produces armor and accessories for Jeep, Bronco, and truck enthusiasts, including bumpers, tire carriers, skid plates, sliders, roof racks, and other trail-ready upgrades. Their parts are built to add protection, recovery capability, and a more aggressive stance for rigs that see real off-road use.