aFe BladeRunner GT Series Intercooler Kit

2011–2018 Ram 1500, 2019–2024 Ram 1500 Classic

46-20492-B

Overview:

The aFe BladeRunner GT Series Intercooler Kit with tubes is engineered to enhance the cooling efficiency and overall performance of your Ram 1500 or Ram 1500 Classic. Designed for model years 2011 through 2018 Ram 1500 and 2019 through 2024 Ram 1500 Classic, this intercooler kit delivers superior charge air cooling, reducing intake temperatures and increasing horsepower potential. Ideal for enthusiasts seeking a durable, high-flow upgrade over the factory intercooler, the BladeRunner GT Series is built to withstand demanding driving conditions while maintaining reliable performance.

This kit is perfect for those who want to improve throttle response and maintain optimal engine temperatures during heavy towing, off-road use, or spirited driving. With its robust construction and precision engineering, it ensures consistent performance gains and long-term durability.

Key Features:

The BladeRunner GT Series Intercooler Kit combines advanced materials and design to maximize airflow and cooling efficiency. Key features include:

• Heavy-duty 3/16" TIG-welded aluminum end tanks for race-proven strength and durability
• 3" bar and plate core design that significantly improves airflow compared to stock intercoolers
• Billet aluminum inlet and outlet with factory-style quick-connect adapters and O-ring seals for a leak-free, secure fit
• Powder-coated wrinkle black mandrel-bent aluminum tubes for superior airflow and corrosion resistance
• Smooth transition bends in intercooler tubes to reduce turbulence and minimize pressure loss
• Heavy-duty 5-ply silicone couplings paired with stainless-steel spring-loaded T-bolt clamps for reliable sealing under boost
• 1/8" NPT ports included for easy integration of sensors or water/methanol injection systems
• Uses factory mounting locations for straightforward installation and secure fitment
• Laser-engraved aFe POWER logos on intercooler and charge pipes for a premium finish

Construction & Design:

The BladeRunner GT Series intercooler is crafted from thick 3/16" aluminum plates, TIG-welded to ensure maximum strength and resistance to stress cracks. The 3" bar and plate core is engineered for durability and optimized airflow, providing superior cooling capacity over stock units. The billet aluminum inlet and outlet feature a quick-connect design with O-ring seals, delivering a leak-proof connection that maintains structural integrity under high boost pressures.

The intercooler tubes are mandrel-bent from aluminum and finished with a wrinkle black powder coat to resist heat and corrosion. Their smooth bends reduce airflow turbulence, helping to maintain consistent boost pressure and improve engine response. Heavy-duty silicone couplings and spring-loaded T-bolt clamps secure the system, ensuring durability and leak-free operation even in demanding conditions.

Installation & Fitment:

This intercooler kit is designed to fit a wide range of Ram 1500 models from 2011 to 2018 and Ram 1500 Classic models from 2019 to 2024, including Big Horn, HFE, Laramie, Laramie Longhorn, Limited, Lone Star, Outdoorsman, SLT, Sport, and Tradesman trims. Installation utilizes factory mounting points, allowing for a direct bolt-on upgrade with minimal modifications required. The kit includes all necessary hardware and components for a straightforward installation process, making it accessible for experienced DIYers and professional installers alike.

What's Included:

• BladeRunner GT Series intercooler with 3" bar and plate core
• Mandrel-bent aluminum intercooler tubes, powder coated wrinkle black
• Heavy-duty 5-ply silicone couplings
• Stainless-steel spring-loaded T-bolt clamps
• Billet aluminum inlet and outlet with quick-connect adapters and O-ring seals
• Mounting hardware and fittings

Ideal For:

This intercooler kit is ideal for Ram 1500 and Ram 1500 Classic owners looking to improve their truck’s performance and reliability under boost. Whether you tow heavy loads, enjoy off-road adventures, or seek enhanced throttle response and cooler intake temperatures for daily driving, the BladeRunner GT Series intercooler provides a robust solution. It is especially suited for enthusiasts upgrading their turbocharged engines who demand a durable, high-flow intercooler that maintains consistent performance in all conditions.

aFe POWER (Advanced FLOW Engineering) offers dyno-proven intake, filtration, and exhaust upgrades aimed at measurable performance gains. The brand’s lineup is geared toward enthusiasts looking for better airflow, improved sound, and durable materials—from cold air intakes to stainless exhaust systems for street and track applications.