BBK Shorty Headers

2005–2008 Dodge Magnum, 2006–2010 Chrysler 300, 2006–2010 Dodge Charger, 2009–2010 Dodge Challenger 3.5L V6

Part #: 40400

Overview

The BBK 1-5/8" Silver Ceramic Shorty Headers are precision-engineered performance upgrades designed specifically for Dodge and Chrysler vehicles equipped with the 3.5L V6 engine. These headers replace the restrictive factory exhaust manifolds with a direct bolt-on solution that enhances exhaust flow, resulting in improved horsepower, torque, and throttle response. Ideal for enthusiasts seeking a reliable and efficient way to unlock additional power without extensive modifications, these headers deliver a balanced combination of performance gains and durability.

Compatible with a range of models including the 2005–2008 Dodge Magnum, 2006–2010 Chrysler 300, 2006–2010 Dodge Charger, and 2009–2010 Dodge Challenger, the BBK shorty headers offer a straightforward upgrade that maintains factory-like fitment and reliability.

Key Features

BBK’s shorty headers incorporate advanced design and quality materials to maximize exhaust efficiency and engine output. Key features include:

• 1-5/8" CNC mandrel bent primary tubing for smooth, unrestricted exhaust flow
• 3/8" thick laser-cut exhaust flanges to resist heat distortion and maintain a perfect seal
• Full-length primary tube design tuned for balanced exhaust scavenging and optimal horsepower gains
• Polished silver ceramic finish for enhanced heat resistance and corrosion protection
• Individually pressure tested to guarantee leak-free performance
• Direct bolt-on fitment with included new gaskets and hardware for straightforward installation
• Compatible with factory exhaust systems—no cutting or welding required
• Backed by a 1-year manufacturer’s warranty with optional extended coverage available

Construction & Design

Crafted from high-quality steel tubing, BBK’s shorty headers feature CNC mandrel bends that maintain a consistent diameter throughout the primary tubes. This design optimizes exhaust gas flow by reducing turbulence and restrictions. The thick, laser-cut flanges provide a durable mounting surface that resists warping under extreme heat, ensuring a tight, leak-free connection to the cylinder head.

The polished silver ceramic coating not only offers a sleek, professional appearance but also acts as a thermal barrier to reduce under-hood temperatures. This coating protects the headers from corrosion and wear, extending their service life and maintaining performance over time. The tuned length primary tubes are engineered to balance exhaust pulses, improving scavenging and reducing backpressure for more efficient engine breathing.

Performance & Sound

Installing BBK shorty headers on your 3.5L V6 Dodge or Chrysler vehicle enhances exhaust flow, leading to noticeable improvements in horsepower and torque. The improved scavenging effect allows the engine to breathe more freely, resulting in better throttle response and smoother power delivery. Additionally, these headers produce a more aggressive exhaust note that adds a sporty tone without excessive drone, enhancing the overall driving experience.

Installation & Fitment

These BBK shorty headers are designed for direct bolt-on installation, requiring no cutting, welding, or major modifications. They fit the following vehicles equipped with the 3.5L V6 engine:

• Dodge Magnum SE and SXT (2005–2008)
• Chrysler 300 Limited, Touring (2006–2010), Signature Series (2009), and S (2010)
• Dodge Charger Base (2006–2007), Pursuit (2006–2010), SE, and SXT (2006–2010)
• Dodge Challenger SE (2009–2010)

Installation involves removing the factory exhaust manifolds and replacing them with the BBK headers using the supplied gaskets and hardware. Basic hand tools and mechanical knowledge are recommended to ensure a proper fit and leak-free seal.

What's Included

• Set of BBK Silver Ceramic Shorty Tuned Length Headers
• New exhaust gaskets
• Complete hardware kit for installation
• Installation instructions

Ideal For

These headers are perfect for Dodge and Chrysler enthusiasts looking to improve the performance and sound of their 3.5L V6-powered vehicles without extensive modifications. Whether upgrading a daily driver or enhancing a weekend cruiser, BBK’s shorty headers provide a reliable and effective solution to increase horsepower, torque, and exhaust tone while maintaining factory-like fitment and durability.

BBK Performance is a classic American bolt-on performance brand offering airflow and exhaust upgrades for popular domestic platforms. Known for throttle bodies, cold-air intakes, and headers/exhaust components, BBK focuses on straightforward parts that improve throttle response and power—making it a staple for street-driven builds and weekend track cars.