HPS Silicone Intercooler Hose Boot Kit

1994–2010 Dodge Ram 2500 / 3500 5.9L & 6.7L Diesel

Part #: 57-1569-BLK

Overview

The HPS Silicone Intercooler Hose Boot Kit is engineered specifically for Dodge Ram 2500 and 3500 models equipped with 5.9L and 6.7L diesel engines from 1994 through 2010. Designed to replace the factory OEM intercooler hoses, this kit addresses common issues such as hose deterioration and premature failure caused by heat, pressure, and oil exposure. Whether you're a daily driver or a performance enthusiast, this kit ensures reliable boost pressure retention and prevents hose blow-offs under demanding conditions.

Built to meet the rigorous demands of diesel truck owners, the HPS intercooler hoses provide a durable, long-lasting upgrade that enhances the reliability of your turbocharged system. This kit is ideal for those seeking peace of mind during heavy towing, off-road use, or competitive driving.

Key Features

HPS combines advanced materials and proven design to deliver a superior intercooler hose solution. Key features include:

• High-temperature resistant silicone construction rated up to 500°F
• 4-ply aramid fiber reinforcement for exceptional strength and durability
• Fluoro lining to resist oil contamination and degradation
• Designed to withstand boost pressures exceeding 100 PSI
• Heavy-duty stainless steel spring-loaded T-bolt clamps included for secure, leak-free installation
• Direct OEM replacement fitment for Dodge Ram 2500 / 3500 5.9L and 6.7L diesel engines
• Race-proven design trusted in both daily driving and competitive environments
• Black finish for a clean, professional appearance under the hood

Construction & Design

The hoses are crafted from premium high-temp silicone, reinforced with four layers of aramid fiber to provide superior tensile strength and resistance to cracking or collapsing under pressure. The inner fluoro lining protects against oil and chemical exposure, extending the service life of the hoses. This combination of materials ensures the hoses maintain flexibility and integrity even under extreme heat and boost conditions common in turbocharged diesel applications.

Each hose boot is engineered to match the exact dimensions and angles of the OEM components, ensuring a perfect fit without the need for modifications. The included stainless steel T-bolt clamps feature a spring-loaded design that maintains consistent clamping force, compensating for thermal expansion and contraction to prevent leaks.

Installation & Fitment

Installation is straightforward and designed to be a direct replacement for the factory intercooler hoses on Dodge Ram 2500 and 3500 trucks with 5.9L and 6.7L diesel engines from 1994 to 2010. No cutting or trimming is required, and the kit includes all necessary clamps for a secure fit. This makes it an ideal upgrade for both professional mechanics and DIY enthusiasts looking to improve their vehicle’s reliability and performance.

Proper installation ensures optimal boost pressure retention and reduces the risk of hose failure during high-load scenarios such as towing, hauling, or spirited driving.

What's Included

• Set of high-temperature 4-ply aramid reinforced silicone intercooler hose boots
• Heavy-duty stainless steel spring-loaded T-bolt clamps for each hose connection
• Installation instructions

Ideal For

This HPS Silicone Intercooler Hose Boot Kit is perfect for Dodge Ram owners who demand durability and reliability from their turbocharged diesel trucks. It is especially suited for:

• Owners experiencing OEM intercooler hose wear or failure
• Diesel truck enthusiasts upgrading for improved boost pressure retention
• Those who tow heavy loads or use their trucks in off-road or high-stress conditions
• Performance builders seeking race-proven, high-quality intercooler components
• Anyone wanting to prevent costly downtime due to intercooler hose failures

HPS Performance specializes in high-temperature reinforced silicone hoses and related joining solutions—couplers, tubing, and clamps—built for boosted and high-heat engine bays. Used in performance and racing applications, HPS products are designed to meet demanding temperature and pressure conditions for dependable charge-air and coolant routing.