BBK Titanium Ceramic Shorty Headers

Fits Most Chrysler/Dodge 3.5L/2.7L (05-10)

Part #: 4040

Overview

The BBK Titanium Ceramic Shorty Headers are a precision-engineered performance upgrade designed specifically for the 3.5L V6 engines found in select Dodge and Chrysler models from 2005 to 2010. These headers replace the restrictive factory exhaust manifolds with a direct bolt-on solution that enhances exhaust flow, resulting in improved horsepower, torque, and throttle response. Ideal for enthusiasts seeking a balanced power increase without the need for extensive modifications, these headers optimize exhaust scavenging for smoother and more efficient engine operation.

Compatible with Dodge Magnum, Chrysler 300, Dodge Charger, and Dodge Challenger models equipped with the 3.5L V6, the BBK shorty headers provide a practical and reliable performance enhancement that integrates seamlessly with the factory exhaust system.

Key Features

BBK’s Titanium Ceramic Shorty Headers combine advanced design and durable materials to deliver lasting performance improvements. Key features include:

• 1-5/8" CNC mandrel bent primary tubing for smooth, unrestricted exhaust flow
• 3/8" thick laser-cut exhaust flanges to resist heat distortion and ensure a perfect seal
• Full-length primary tube design tuned for balanced scavenging and maximum horsepower gains
• Individually pressure tested to guarantee leak-free operation
• Titanium ceramic coating for superior heat resistance and corrosion protection
• Direct bolt-on fitment with included gaskets and hardware for hassle-free installation
• Compatible with factory exhaust systems—no cutting or welding required
• Backed by a 1-year manufacturer’s warranty with optional extended coverage available

Construction & Design

Crafted from premium materials, these headers feature 1-5/8" CNC mandrel bent tubing that maintains a consistent diameter and smooth bends to minimize exhaust flow restrictions. The thick 3/8" laser-cut flanges provide a durable and precise mating surface that resists warping under high temperatures, preventing leaks and ensuring a secure fit.

The titanium ceramic coating offers excellent thermal insulation, reducing engine bay temperatures and protecting the headers from corrosion and wear. This finish extends the life of the headers even under demanding driving conditions. Each header is individually pressure tested to ensure a leak-free seal and reliable performance from the moment of installation.

The tuned length design optimizes exhaust pulse timing, enhancing scavenging efficiency and contributing to improved engine performance.

Performance & Sound

By replacing the factory manifolds with BBK’s shorty headers, exhaust flow is significantly improved, resulting in noticeable gains in horsepower and torque. The enhanced scavenging effect improves throttle response and engine efficiency, particularly in the mid to high RPM range. Additionally, these headers produce a deeper, more aggressive exhaust note that adds character without excessive drone, making them suitable for both daily driving and spirited performance use.

Installation & Fitment

Designed as a direct bolt-on upgrade, BBK Titanium Ceramic Shorty Headers install easily using existing factory mounting points and the included hardware. No cutting, welding, or modifications to the exhaust system are necessary, allowing for a straightforward installation process suitable for experienced DIYers or professional shops.

These headers fit the following vehicles equipped with the 3.5L V6 engine:

• 2005–2008 Dodge Magnum SE and SXT
• 2006–2010 Chrysler 300 Limited, Touring, Signature Series (2009), and 300 S (2010)
• 2006–2010 Dodge Charger Base (2006–2007), Pursuit, SE, and SXT
• 2009–2010 Dodge Challenger SE

What's Included

• Set of BBK Titanium Ceramic Shorty Headers
• New exhaust gaskets
• Complete installation hardware kit
• Installation instructions

Ideal For

These headers are perfect for Dodge and Chrysler enthusiasts who want to enhance the performance and sound of their 3.5L V6-powered vehicles without the complexity of extensive modifications. Whether upgrading a daily driver or improving a weekend cruiser, BBK’s shorty headers offer a reliable, efficient, and factory-compatible solution to increase horsepower, torque, and exhaust efficiency with ease of installation.

BBK Performance is a classic American bolt-on performance brand offering airflow and exhaust upgrades for popular domestic platforms. Known for throttle bodies, cold-air intakes, and headers/exhaust components, BBK focuses on straightforward parts that improve throttle response and power—making it a staple for street-driven builds and weekend track cars.