aFe BladeRunner GT Series Intercooler Kit

2011–2018 Ram 1500 / 2016–2019 Ram 1500 3.0L EcoDiesel

Part #: 46-20492-B

Overview

The aFe BladeRunner GT Series Intercooler Kit with tubes is a high-performance upgrade designed specifically for Ram 1500 models from 2011 to 2018, including the 3.0L EcoDiesel engine variants from 2016 to 2019. This intercooler kit enhances charge air cooling efficiency, reducing intake air temperatures to improve horsepower potential and throttle response. Built for durability and consistent performance, it is ideal for drivers who demand reliable cooling during heavy towing, off-road adventures, or spirited driving.

Engineered to replace the factory intercooler with a robust, high-flow design, the BladeRunner GT Series ensures your turbocharged Ram 1500 maintains optimal engine temperatures under boost. This upgrade is perfect for enthusiasts seeking a direct-fit solution that combines strength, efficiency, and long-term reliability.

Key Features

The BladeRunner GT Series Intercooler Kit incorporates advanced engineering and premium materials to maximize airflow and cooling performance. Key features include:

• Heavy-duty 3/16" TIG-welded aluminum end tanks for race-proven strength and durability
• 3" bar and plate core design that significantly improves airflow compared to stock intercoolers
• Billet aluminum inlet and outlet with factory-style quick-connect adapters and O-ring seals for a leak-free, secure fit
• Powder-coated wrinkle black mandrel-bent aluminum tubes for superior airflow and corrosion resistance
• Smooth transition bends in intercooler tubes to reduce turbulence and minimize pressure loss
• Heavy-duty 5-ply silicone couplings paired with stainless-steel spring-loaded T-bolt clamps for reliable sealing under boost
• 1/8" NPT ports included for easy integration of sensors or water/methanol injection systems
• Utilizes factory mounting locations for straightforward installation and secure fitment
• Laser-engraved aFe POWER logos on intercooler and charge pipes for a premium finish

Construction & Design

The BladeRunner GT Series intercooler is constructed from thick 3/16" aluminum plates, expertly TIG-welded to ensure maximum strength and resistance to stress cracks. Its 3" bar and plate core is engineered to provide superior cooling capacity and durability, outperforming stock intercoolers in both airflow and heat dissipation.

Billet aluminum inlet and outlet ports feature a quick-connect design with O-ring seals, delivering a leak-proof connection that maintains structural integrity under high boost pressures. The intercooler tubes are mandrel-bent from aluminum and finished with a wrinkle black powder coat to resist heat and corrosion, while smooth bends reduce airflow turbulence, preserving boost pressure and improving engine response.

Heavy-duty 5-ply silicone couplings and stainless-steel spring-loaded T-bolt clamps secure the system, ensuring leak-free operation and durability even in demanding driving conditions.

Installation & Fitment

This intercooler kit is designed for a precise fit on 2011–2018 Ram 1500 models and 2016–2019 Ram 1500 3.0L EcoDiesel trucks, utilizing all factory mounting points for a direct bolt-on upgrade. Installation requires minimal modifications and includes all necessary hardware and components, making it accessible for experienced DIY installers and professional shops alike.

What's Included

• BladeRunner GT Series intercooler with 3" bar and plate core
• Mandrel-bent aluminum intercooler tubes, powder-coated wrinkle black
• Heavy-duty 5-ply silicone couplings
• Stainless-steel spring-loaded T-bolt clamps
• Billet aluminum inlet and outlet with quick-connect adapters and O-ring seals
• Mounting hardware and fittings

Ideal For

The aFe BladeRunner GT Series Intercooler Kit is ideal for Ram 1500 owners who want to improve their truck’s performance and reliability under boost. Whether you tow heavy loads, tackle off-road trails, or seek enhanced throttle response and cooler intake temperatures for daily driving, this intercooler provides a durable, high-flow solution that maintains consistent performance in all conditions. It is especially suited for enthusiasts upgrading their turbocharged 3.0L EcoDiesel engines who demand a robust intercooler capable of withstanding rigorous use.

aFe POWER (Advanced FLOW Engineering) offers dyno-proven intake, filtration, and exhaust upgrades aimed at measurable performance gains. The brand’s lineup is geared toward enthusiasts looking for better airflow, improved sound, and durable materials—from cold air intakes to stainless exhaust systems for street and track applications.