HPS Silicone Intercooler Hose Boots Kit

1994–2002 Dodge Ram Pickup 5.9L Cummins Diesel

Part #: 57-1569-BLK

Overview

The HPS High Temp Aramid Reinforced Silicone Intercooler Hose Boots Kit is engineered specifically for Dodge Ram pickups equipped with the 5.9L Cummins diesel engine from 1994 to 2002. This premium replacement kit addresses the common issue of OEM intercooler hoses weakening and failing over time due to heat, pressure, and oil exposure. Designed for both daily drivers and performance enthusiasts, these hoses provide a reliable upgrade that prevents boost leaks and hose blow-offs, ensuring consistent turbocharger efficiency and engine performance.

Whether you’re tackling heavy-duty towing, off-road adventures, or competitive diesel performance, this kit offers peace of mind with its durable construction and race-proven design. It’s an essential upgrade for anyone looking to maintain or improve the reliability of their intercooler system under demanding conditions.

Key Features

Built to deliver superior durability and performance, the HPS intercooler hose kit includes:

• High temperature 4-ply aramid fiber reinforcement for exceptional strength and durability
• Fluoro-lined silicone construction that resists heat, oil, and chemical degradation
• Capable of withstanding boost pressures exceeding 100 PSI without failure
• Maximum temperature rating of 500°F (260°C) for extreme under-hood conditions
• Includes heavy-duty stainless steel spring-loaded T-bolt clamps for secure, leak-free installation
• Designed to be a direct replacement for factory OEM hoses with no modifications required
• Race-proven design trusted in both street and motorsport applications
• Improves turbocharger response by maintaining consistent boost pressure

Construction & Design

The hoses are constructed from premium silicone material reinforced with four layers of high-strength aramid fiber, providing superior resistance to expansion and collapse under high boost pressures. The inner fluoro lining offers excellent chemical resistance, protecting the hoses from oil and fuel vapors commonly found in diesel engine bays. This combination of materials ensures long-lasting durability even in the harshest environments.

Each hose boot is precision molded to fit the Dodge Ram 5.9L Cummins diesel intercooler system perfectly, ensuring a tight seal and optimal airflow. The included stainless steel T-bolt clamps feature a spring-loaded design that maintains consistent clamping force despite thermal expansion and contraction, preventing boost leaks and hose slippage.

Installation & Fitment

Installation is straightforward and designed to be a direct OEM replacement for the 1994–2002 Dodge Ram 5.9L Cummins diesel models. No cutting, trimming, or modifications are necessary, making it suitable for both professional mechanics and knowledgeable DIY enthusiasts. The kit includes all necessary clamps, allowing for a secure and leak-free fitment that restores the integrity of the intercooler piping system.

What's Included

• High temperature aramid reinforced silicone intercooler hose boots
• Heavy-duty stainless steel spring-loaded T-bolt clamps
• Complete set sized to replace all factory intercooler hose boots for the specified vehicle

Ideal For

This intercooler hose kit is ideal for Dodge Ram 5.9L Cummins diesel owners seeking a reliable upgrade to their factory intercooler hoses. It is perfect for those who tow heavy loads, participate in diesel performance events, or simply want to enhance the durability and reliability of their turbo system. The kit is also well-suited for anyone looking to prevent common OEM hose failures caused by heat and pressure over time.

HPS Performance specializes in high-temperature reinforced silicone hoses and related joining solutions—couplers, tubing, and clamps—built for boosted and high-heat engine bays. Used in performance and racing applications, HPS products are designed to meet demanding temperature and pressure conditions for dependable charge-air and coolant routing.

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