BD Diesel X-Flow Air Intake Heater Kit

2008–2016 Dodge Ram 2500/3500 5.7L Hemi & 6.4L 392 & 6.7L Diesel

Part #: 1041563

Overview

The BD Diesel X-Flow Air Intake Heater Kit is designed to complement your X-Flow Intake system by restoring the critical function of the factory grid heater that is removed during installation. Specifically engineered for Dodge Ram trucks equipped with 5.7L Hemi, 6.4L 392, and 6.7L Cummins diesel engines from 2008 to 2016, this heater kit ensures quicker and cleaner cold starts in colder climates. By maintaining optimal intake air temperature, it helps reduce engine wear and improves overall drivability during chilly mornings.

This kit is ideal for diesel enthusiasts and professionals who have upgraded their intake system with BD Diesel’s X-Flow Intake and Open Grid Plate and want to maintain reliable cold start performance without sacrificing the benefits of their aftermarket setup.

Key Features

Engineered to seamlessly integrate with the BD Diesel X-Flow Intake, this heater kit offers several advantages:

• Restores factory grid heater functionality removed during X-Flow Intake installation
• Promotes faster, cleaner cold starts by warming incoming air
• Designed specifically for Dodge Ram 2500 and 3500 models with 5.7L Hemi, 6.4L 392, and 6.7L Cummins diesel engines
• Durable construction built to withstand harsh engine bay conditions
• Easy integration with existing wiring harnesses for a clean, professional installation
• Helps reduce engine wear caused by cold starts and condensation buildup
• Maintains optimal air intake temperature for improved combustion efficiency

Construction & Design

The BD Diesel X-Flow Air Intake Heater Kit is crafted with high-quality materials engineered for durability and long-term reliability. The heater element is designed to fit precisely within the X-Flow Intake system, ensuring consistent heating performance without compromising airflow. The wiring and connectors are built to OEM standards, providing secure electrical connections that resist corrosion and vibration. This robust design ensures the heater kit performs reliably in demanding environments, including extreme cold and heavy-duty use.

Installation & Fitment

Installation of the BD Diesel X-Flow Air Intake Heater Kit is straightforward for anyone familiar with aftermarket intake upgrades. It is intended to be installed alongside the BD X-Flow Intake and Open Grid Plate, replacing the factory grid heater that is removed during that process. The kit includes all necessary components to connect to your vehicle’s existing electrical system, minimizing the need for modifications. Proper installation restores the cold start benefits lost when upgrading to the X-Flow Intake.

This kit fits the following vehicles:

• 2008–2010 Dodge Ram 2500 6.7L Diesel
• 2008–2010 Dodge Ram 3500 6.7L Diesel
• 2011–2018 Ram 2500 6.7L Diesel
• 2011–2018 Ram 3500 6.7L Diesel
• 2014–2016 Ram 2500 6.4L 392
• 2014–2016 Ram 3500 6.4L 392
• 2008–2010 Dodge Ram 2500 5.7L Hemi
• 2008–2009 Dodge Ram 3500 5.7L Hemi
• 2011–2016 Ram 2500 5.7L Hemi
• 2011–2016 Ram 3500 5.7L Hemi

What's Included

• BD Diesel X-Flow Air Intake Heater element
• Wiring harness and connectors
• Mounting hardware and installation instructions

Ideal For

This heater kit is perfect for Dodge Ram owners who have upgraded to the BD Diesel X-Flow Intake and want to maintain reliable cold start performance in colder climates. It is especially beneficial for diesel truck owners who frequently operate in winter conditions or regions with low ambient temperatures, ensuring smoother startups and reducing engine stress during cold weather operation.

BD Diesel Performance designs and manufactures diesel performance parts aimed at stronger power delivery, improved reliability, and heavy-duty capability. Their lineup spans turbo and fueling upgrades, manifolds, intercoolers, and other supporting components—built for Cummins, Power Stroke, and Duramax owners who want more torque for towing, work, or competition.