Volant Closed Box Air Intake PowerCore Filter

2003–2007 Dodge Ram 2500/3500 5.9L Cummins

Part #: 164596

Overview

The Volant Closed Box Air Intake PowerCore Filter is engineered specifically for the 2003 to 2007 Dodge Ram 2500 and 3500 equipped with the 5.9L Cummins engine. Designed to enhance your truck’s performance, this intake system optimizes airflow while providing superior engine protection. By replacing the restrictive factory air intake, it allows your engine to breathe more efficiently, resulting in improved throttle response and overall power delivery.

Ideal for diesel enthusiasts and professionals who demand reliability and performance, the Volant intake system incorporates advanced filtration technology to ensure your engine receives clean, unrestricted air under all driving conditions.

Key Features

This intake system combines innovative design and high-quality components to deliver lasting performance benefits:

• Utilizes Donaldson PowerCore Ultra-Web air filters for exceptional filtration efficiency
• Filters are 99.96% efficient at capturing airborne contaminants, protecting your engine
• Maintenance-free filter life of up to 150,000 miles, reducing upkeep costs
• Closed box design minimizes heat soak, ensuring cooler, denser air intake
• Outflows stock air intake systems to maximize airflow and engine performance
• Durable construction designed to withstand harsh operating environments
• Direct bolt-on installation with no modifications required
• Improves throttle response and can contribute to better fuel efficiency

Construction & Design

The Volant Closed Box Air Intake features a robust, precision-engineered housing that encloses the PowerCore filter element, protecting it from heat and contaminants. The closed box design helps maintain cooler intake air temperatures by shielding the filter from engine bay heat, which is critical for diesel engines to maintain optimal combustion efficiency.

The Donaldson PowerCore Ultra-Web filter media is constructed with a unique nanofiber technology that traps microscopic particles without restricting airflow. This advanced filter media is engineered for durability and long service life, providing consistent filtration performance throughout its lifespan.

Performance & Sound

By increasing the volume and quality of air entering the engine, the Volant intake system enhances combustion efficiency, which can lead to improved power and torque characteristics. The design also contributes to a more responsive throttle feel. While maintaining a quiet operation due to its closed box design, it subtly enhances the engine’s intake sound, offering a refined yet aggressive tone that complements the Cummins diesel engine.

Installation & Fitment

The Volant Closed Box Air Intake is designed for a straightforward, bolt-on installation on 2003–2007 Dodge Ram 2500 and 3500 models with the 5.9L Cummins engine. No cutting, drilling, or modifications are necessary, making it an ideal upgrade for both professional installers and DIY enthusiasts. Installation typically requires standard hand tools and can be completed in under an hour.

What's Included

• Volant Closed Box Air Intake housing
• Donaldson PowerCore Ultra-Web air filter element
• All necessary mounting hardware and clamps
• Detailed installation instructions

Ideal For

This intake system is perfect for Dodge Ram 2500 and 3500 owners seeking a reliable, high-performance air intake upgrade that balances power gains with excellent engine protection. It suits daily drivers, towing enthusiasts, and diesel performance aficionados who want enhanced airflow and filtration without compromising durability or requiring frequent maintenance.

Volant Performance designs cold air intake systems and filters for trucks, SUVs, and select cars, emphasizing sealed/closed-box designs to help manage under-hood heat while improving airflow. Popular with truck enthusiasts and tow/off-road builds, Volant intakes are built to deliver sharper throttle response and durable filtration in harsh driving environments.